Close-up of a precision laser machine processing a metal cylinder, emitting sparks.

Repair & Overhaul

Marine Engine Service

Download PDF

Repair and Overhaul

Comprehensive Solutions for Maximum Performance at Navalis Group, we specialize in the complete overhaul of 4-stroke marine engines, ensuring optimal performance, efficiency, and longevity for your vessel’s powerplant. Our expert team leverages cutting-edge technology and years of experience to deliver unparalleled service quality.

Wide variety of marine engines

  • Volvo
  • Penta
  • Wärtsilä
  • MAK
  • Cummins
  • MAN Engines
  • Caterpillar
  • And many more..
Close-up of a large engine block with exposed cylinders, showcasing the internal components.

Reconditioning services

We offer our Customers reconditioning services in our workshop and on site. Our mobile solution can be prepared for transportation within couple of hours and rendered in machining workshop or on site as an addition to mobile in-situ machining.

  • Reverse engineering
  • Machinery mounting and laser alignment
  • Epoxy Coatings
  • Laser Cladding
  • In-Situ Laser Cladding

Laser cladding is used to restore critically worn surfaces of metal parts. Due to process advantages no post heat treatment or complex machining is required, greatly reducing lead times. There is a wide range of materials available to form a coating most suitable for particular application: Stainless steels, chemical and heat resistant alloys Inconel® 625 and 718, Bronze and hard facing alloys Stellite® 6, 12 and 21.

Industrial robotic arm performing maintenance.

Benefits For Customers

Icon with a laurel wreath and number 1

Increased Reliability

Icon of three people, representing a group or team.

Extended Engine Life

Icon of a globe representing the Earth.

Expertise and Experience

Icon of a lightbulb and a gear, symbolizing ideas and innovation.

Customer-Centric Approach

More Services

Laser Cladding

Laser Cladding by Navalis Group: Restoring Shipbuilding Components

Read More
Industrial machine in a factory setting, working on a large metal cylinder.

Marine Engine Services

We offer our Customers reconditioning services in our workshop and on site. Our mobile solution can be prepared for transportation within couple of hours and rendered in machining workshop or on site as an addition to mobile in-situ machining.

Read More
Ship under construction in a shipyard, with a large section being lifted by cranes.

Hulls Constructions

We perform all types of Hull assembling and welding works of steel and aluminum alloys: small details prefabrication, manufacturing of the flat panels, sections, blocks, prefabrication of Grand Blocks.

The project manager our company fully controls the progress of work, compliance with occupational safety and health regulations by workers.

Read More

Ship Repair

The professionals of Navalis Group perform a total spectrum of the ship repair works such as modernization and refurbishment of all types of the ships. Repair of the ship’s machines and technical equipment, pipelines and ventilation’s systems, repair and assembling of the propeller – rudder system, docking, and mechanical works. Manufacturing and assembling cargo-hatch covers. Currently, our specialists in ship repair are working in Finland, Norway, Latvia, Estonia, Nederland’s and France.

Read More
Partially constructed offshore platform at a shipyard with scaffolding and cranes.

Offshore Constructions

We have good experience in the fabrication of steel offshore constructions of any complexity and a wide range of steel thickness under exacting quality and strict NDT control. With expertise and experience, we ensure the seamless execution of offshore projects, delivering quality results tailored to our clients’ needs. From platform installations to subsea infrastructure, we are committed to excellence in every aspect of offshore construction.

Read More
View from under a bridge spanning over water towards a green island.

Bridge Constructions

Navalis Group specialists have experience in the construction of complex bridge structures and sections. As well as assembly and welding works on modernization of existing bridges. The company has been building bridge sections and bridge elements for major European customers for more than 10 years.

Read More
Construction site with machinery and equipment.

Outfitting Works

We perform all types of works related to the assembly of steel coatings, electrical fittings, hull fittings, installation of deck mechanisms, manufacture of parts for mechanical and engineering equipment, manufacture and installation of ventilation systems.

Read More
Industrial piping and equipment setup in a mechanical room, highlighting various valves and fittings.

Pipeline Works

Navalis Group specialises in providing services for various onshore and offshore projects in the marine industry. We are committed to providing the highest level of service in pipeline installation, industrial pipework and various marine industries. We work with various types of materials: steel, st.steel, PPR, copper, GRE, PE, duplex, super duplex. Our pipe department provide welding, installation and retrofit of pipelines for:

  • Ballast water treatment systems
  • Grey/black water systems
  • Hot/cold water supply systems
  • Hydraulic and pneumatic lines
  • Compressed air systems
  • CO2 systems, etc.
Read More
Public & Passenger area

Interior Works

Trust us to make your vessel the perfect place to work and relax. Together we will create a space that will impress you and your passengers. Navalis Group carries out decoration, furnishing and repair of living spaces:

  • Design and production of elite marine furniture of various types and styles made of precious wood (ash, beech, alder, oak, maple);
  • Facing the surfaces of boards, ceilings and decks;
  • Facing elements with expensive decorative materials;
  • Exclusive decorative terrace coverings;
  • Covering walls and floors with marble.

We use the highest quality materials and modern technology for all types of work.

Read More
Large blue offshore vessel equipped with cranes and machinery, floating on the water.

On-site Machining

Our company has all types of equipment for Onsite Machining. We perform circular surface and contour millling, flange facing, compact and heavy drilling, groove milling. We can do the work on the vessel and in our own metal working area.

Read More
See All Services
Aerial view of ships docked at a port during nighttime, illuminated by lights.

Our Projects

Projects not found

See All Projects

We are waiting for your messages!

Leave your details and we will contact you shortly

Your message has been sent!

We will contact you as soon as possible!

Our Partners

Meyer Turku logo featuring a stylized ship graphic above the company name.
Royal IHC logo with the company name and a crown symbol.
Damen logo in bold blue letters.
Chantier Naval de Marseille logo with red and black text and a stylized 'CNM' symbol.
Niron Staal Amsterdam logo with blue and orange text and a geometric symbol.
Neptune logo with stylized 'N' in a circle and gradient text.
Western Baltija Shipbuilding BLRT Grupp logo.
BVT logo with bold black letters and a blue flag graphic.
Donges SteelTec logo with blue text above gray text.
Marketex Marine BLRT Grupp logo with a red and gray stylized sail graphic.

Our Certificates

Marine Engine Service by Navalis Group

Comprehensive Marine Engine Service for Global Shipping

Navalis Group provides professional marine engine service for shipowners, operators, and shipyards across Europe. Our team specializes in delivering reliable and cost-effective solutions that keep vessels in optimal operating condition, reducing downtime and ensuring compliance with the highest industry standards. From routine inspections to advanced engineering solutions, we cover the full spectrum of support required for modern fleets.

Marine Engine Repair and Specialized Services

A core part of our expertise is marine engine repair. We understand that failures or malfunctions at sea can cause critical delays, so our engineers are trained to respond quickly and efficiently. Our marine engine repair services are designed to restore performance and extend the lifetime of propulsion systems. Whether it involves troubleshooting, part replacement, or precision machining, Navalis Group ensures that every intervention meets OEM requirements and classification society rules.

Marine Engine Overhaul – Restoring Efficiency

For engines that require deeper intervention, we offer complete marine engine overhaul. Overhauls are carried out with meticulous attention to detail, including disassembly, inspection, cleaning, and reassembly using high-quality spare parts. Each overhaul is tailored to the engine’s condition and operating profile, guaranteeing restored efficiency and reduced fuel consumption. Thanks to our mobile teams and specialized tools, Navalis Group can perform these overhauls not only in workshops but also on-site, directly at the vessel or shipyard.

On-Site Marine Engine Reconditioning

Another specialized service we provide is on-site marine engine reconditioning. This solution is ideal for clients who need fast turnaround without transporting heavy equipment. Our engineers arrive with mobile workshops, equipped with advanced tools for mechanical machining, honing, grinding, and surface finishing. By offering reconditioning at the customer’s location, we help shipowners save time, minimize logistic costs, and keep vessels on schedule.

Laser Cladding for Marine Engines

Navalis Group also delivers high-precision laser cladding for marine engines. This advanced technology allows us to rebuild worn or damaged surfaces with protective coatings that extend the service life of critical engine parts. Laser cladding restores components such as cylinder heads, valve seats, and shafts to original specifications, providing a sustainable and cost-efficient alternative to replacement. Because our mobile teams operate worldwide, this process can also be executed on-site, reducing downtime and avoiding costly delays in drydocks.

Reverse Engineering Marine Machinery

For cases where equipment data is missing or outdated, our engineers perform reverse engineering marine machinery. Using modern scanning and modeling tools, we can recreate precise technical documentation and manufacture replacement parts that are no longer available from the original supplier. This capability is vital for older fleets and ensures continued operation without compromising safety or performance.

Machinery Mounting and Laser Alignment Service

In addition, Navalis Group provides machinery mounting and laser alignment service. Proper alignment of rotating equipment is crucial for preventing excessive vibration, bearing wear, and premature failures. Our laser alignment specialists guarantee accurate positioning of engines, gearboxes, and auxiliary systems, ensuring smooth and reliable operation. This service is available both during new installations and as part of corrective maintenance programs, always carried out efficiently on location.

Marine Diesel Service

Finally, our marine diesel service covers all aspects of fuel system maintenance and optimization. We handle injection system calibration, pump and injector servicing, and troubleshooting of fuel supply lines. By improving combustion efficiency, we help operators achieve lower emissions, reduced fuel consumption, and compliance with IMO environmental standards.

Why Choose Navalis Group for On-Site Services

At Navalis Group, the advantage lies in our ability to deliver all these services on-site. Our mobile workshops and skilled engineers allow us to intervene at shipyards, ports, or directly on board vessels worldwide. This flexibility minimizes downtime, reduces logistic challenges, and provides clients with immediate solutions without compromising quality.

Trusted Partner for Marine Engine Services

With decades of experience in ship repair and offshore projects, Navalis Group stands as a trusted partner for shipowners who value reliability, efficiency, and innovation. Whether your requirement is marine engine repair, overhaul, reconditioning, or advanced solutions like laser cladding and reverse engineering, we are ready to support your fleet wherever it operates.